ʻO ka mīkini pellet kahi mea hana no ka hoʻopili ʻana i ka wahie pellet biomass a me ka hānai pellet, ʻo ia hoʻi ka wili kaomi kona ʻāpana nui a me ka ʻāpana palupalu. Ma muli o kāna ukana hana kaumaha a me nā kūlana hana koʻikoʻi, ʻoiai me ke ʻano kiʻekiʻe, ʻaʻole hiki ke pale ʻia ka ʻaʻahu a me ka haehae. I ke kaʻina hana, kiʻekiʻe ka hoʻohana ʻana i nā wili kaomi, no laila he mea nui loa ka mea hana a me ke kaʻina hana o nā wili kaomi.
Ka nānā ʻana i ka hemahema o ka wili kaomi o ka mīkini ʻāpana
ʻO ke kaʻina hana o ka wili kaomi e komo pū ana me: ka ʻoki ʻana, ka forging, ka normalizing (annealing), ka mīkini ʻino, ka quenching a me ka tempering, ka mīkini semi precision, ka quenching surface, a me ka mīkini precision. Ua hana kahi hui loea i kahi noiʻi hoʻokolohua e pili ana i ka hoʻohana ʻana i nā wahie pellet biomass no ka hana ʻana a me ka hana ʻana, e hāʻawi ana i kahi kumu kumumanaʻo no ke koho kūpono o nā mea wili a me nā kaʻina hana wela. Eia nā hopena noiʻi a me nā ʻōlelo paipai:
ʻIke ʻia nā ʻūpā a me nā ʻōpala ma luna o ka ʻili o ka lola kaomi o ka granulator. Ma muli o ke komo ʻana o nā mea haumia paʻakikī e like me ke one a me nā waihona hao ma ka lola kaomi, pili ia i ka ʻaʻahu kūpono ʻole. ʻO ka awelika o ka ʻili ma kahi o 3mm, a ʻokoʻa ke ʻano o ka ʻaʻahu ma nā ʻaoʻao ʻelua. He ʻaʻahu koʻikoʻi ka ʻaoʻao hānai, me ka ʻaʻahu o 4.2mm. ʻO ke kumu nui o ka mea ma hope o ka hānai ʻana, ʻaʻole i loaʻa i ka homogenizer ka manawa e hoʻolaha like i ka mea a komo i ke kaʻina hana extrusion.
Hōʻike ka loiloi hāʻule ʻana o ka ʻaʻahu microscopic ma muli o ke ʻaʻahu axial ma luna o ka ʻili o ka wili kaomi i hoʻokumu ʻia e nā mea maka, ʻo ka nele o nā mea ʻili ma luna o ka wili kaomi ke kumu nui o ka hāʻule ʻana. ʻO nā ʻano nui o ke komo ʻana, ʻo ia ka ʻaʻahu pipili a me ke ʻaʻahu abrasive, me ke ʻano e like me nā lua paʻakikī, nā kualono palau, nā ʻauwaha palau, a me nā mea ʻē aʻe, e hōʻike ana he ʻaʻahu koʻikoʻi nā silicates, nā ʻāpana one, nā waihona hao, a me nā mea ʻē aʻe i loko o nā mea maka ma luna o ka wili kaomi. Ma muli o ka hana a ka mahu wai a me nā kumu ʻē aʻe, ʻike ʻia nā ʻano lepo e like me ka lepo ma luna o ka wili kaomi, e hopena ana i nā māwae corrosion stress ma luna o ka wili kaomi.
Manaʻo ʻia e hoʻohui i kahi kaʻina hana wehe haumia ma mua o ka wāwahi ʻana i nā mea maka e wehe i nā ʻāpana one, nā waihona hao, a me nā mea haumia ʻē aʻe i hui pū ʻia i loko o nā mea maka, i mea e pale ai i ka ʻaʻahu ʻino a me ka haehae ʻana ma nā wili kaomi. E hoʻololi i ke ʻano a i ʻole ke kūlana hoʻonohonoho o ka scraper e hoʻolaha like i ka mea i loko o ke keʻena compression, e pale ai i ka ikaika like ʻole ma ka wili kaomi a hoʻonui i ka ʻaʻahu ma ka ʻili o ka wili kaomi. Ma muli o ka hāʻule nui ʻana o ka wili kaomi ma muli o ka ʻaʻahu ʻili, i mea e hoʻomaikaʻi ai i kona paʻakikī kiʻekiʻe o ka ʻili, ke kūpaʻa ʻana i ka ʻaʻahu, a me ke kūpaʻa ʻana i ka palaho, pono e koho ʻia nā mea kūpaʻa ʻaʻahu a me nā kaʻina hana wela kūpono.
Ka mālama ʻana i nā mea a me ke kaʻina hana o nā wili kaomi
ʻO ke ʻano o nā mea a me ke kaʻina hana o ka wili kaomi nā mea mua no ka hoʻoholo ʻana i kona kūpaʻa ʻana i ka ʻaʻahu. ʻO nā mea wili i hoʻohana pinepine ʻia ʻo C50, 20CrMnTi, a me GCr15. Hoʻohana ke kaʻina hana i nā mea hana mīkini CNC, a hiki ke hoʻopilikino ʻia ka ʻili o ka wili me nā niho pololei, nā niho oblique, nā ʻano wili, a me nā mea ʻē aʻe e like me nā pono. Hoʻohana ʻia ka quenching carburization a i ʻole ka mālama wela quenching kiʻekiʻe e hōʻemi i ka deformation o ka wili. Ma hope o ka mālama wela, hana hou ʻia ka mīkini kikoʻī e hōʻoia i ka concentricity o nā pōʻai o loko a me waho, hiki ke hoʻolōʻihi i ke ola lawelawe o ka wili.
ʻO ke koʻikoʻi o ka mālama wela no nā wili kaomi
Pono ka hana o ka wili kaomi e hoʻokō i nā koi o ka ikaika kiʻekiʻe, ka paʻakikī kiʻekiʻe (ke kū'ē ʻana i ka ʻaʻahu), a me ke kūpaʻa kiʻekiʻe, a me ka machinability maikaʻi (me ka polishing maikaʻi) a me ke kū'ē ʻana i ka pala. ʻO ka mālama wela ʻana i nā wili kaomi he hana koʻikoʻi ia e hoʻokuʻu i ka hiki o nā mea a hoʻomaikaʻi i kā lākou hana. Loaʻa iā ia ka hopena pololei i ka pololei o ka hana ʻana, ka ikaika, ke ola lawelawe, a me nā kumukūʻai hana.
No ka mea like, ʻoi aku ka ikaika, ka paʻakikī, a me ke kūpaʻa o nā mea i hana ʻia i ka wela nui ʻana ma mua o nā mea i hana ʻole ʻia i ka wela nui ʻana. Inā ʻaʻole i kinai ʻia, e pōkole loa ke ola lawelawe o ka wili kaomi.
Inā makemake ʻoe e hoʻokaʻawale ma waena o nā ʻāpana i mālama ʻia i ka wela a me nā ʻāpana i mālama ʻole ʻia i ka wela i hana ʻia i ka mīkini kikoʻī, ʻaʻole hiki ke hoʻokaʻawale iā lākou ma o ka paʻakikī a me ke kala oxidation mālama wela. Inā ʻaʻole ʻoe makemake e ʻoki a hoʻāʻo, hiki iā ʻoe ke hoʻāʻo e hoʻokaʻawale iā lākou ma ke kani ʻana. He ʻokoʻa ke ʻano metallographic a me ka friction kūloko o nā mea i hoʻoheheʻe ʻia a me nā ʻāpana hana i hoʻopau ʻia a hoʻomaʻamaʻa ʻia, a hiki ke hoʻokaʻawale ʻia ma ke kī mālie.
Hoʻoholo ʻia ka paʻakikī o ka mālama wela e kekahi mau kumu, me ke ʻano o ka mea, ka nui, ke kaumaha o ka ʻāpana hana, ke ʻano a me ke kūkulu ʻana, a me nā ʻano hana ma hope. No ka laʻana, i ka wā e hoʻohana ai i ka uea puna e hana i nā ʻāpana nui, ma muli o ka mānoanoa maoli o ka ʻāpana hana, ʻōlelo ka manual e hiki i ka paʻakikī o ka mālama wela ke hiki i ka 58-60HRC, ʻaʻole hiki ke hoʻokō ʻia me ka hui pū ʻana me nā ʻāpana hana maoli. Eia kekahi, ʻo nā hōʻailona paʻakikī kūpono ʻole, e like me ka paʻakikī kiʻekiʻe loa, hiki ke hopena i ka nalowale o ka paʻakikī o ka ʻāpana hana a hiki ke kumu o ka haki ʻana i ka wā e hoʻohana ai.
ʻAʻole pono ka mālama wela e hōʻoia i ka waiwai paʻakikī kūpono, akā e hoʻolohe pū i kāna koho ʻana i ke kaʻina hana a me ka kaohi ʻana i ke kaʻina hana. Hiki i ka quenching a me ka tempering overheated ke hoʻokō i ka paʻakikī i makemake ʻia; Pēlā nō, ma lalo o ka hoʻomehana ʻana i ka wā quenching, hiki i ka hoʻoponopono ʻana i ka mahana tempering ke hoʻokō i ka pae paʻakikī i makemake ʻia.
Hana ʻia ka wili kaomi Baoke me ke kila C50 kiʻekiʻe, e hōʻoiaʻiʻo ana i ka paʻakikī a me ke kūpaʻa ʻana o ka wili kaomi mīkini ʻāpana mai ke kumu. I hui pū ʻia me ka ʻenehana mālama wela quenching kiʻekiʻe maikaʻi loa, hoʻolōʻihi nui ia i kona ola lawelawe.
Ka manawa hoʻouna: Iune-17-2024